R & D Scale Soft capsule forming Machine encapsulation With Faults Diagnosis

Softgel encapsulation machine can quantificationally inject the oil,mixing suspenion and pasty mass into the capsule to form all kinds of softgel encapsulation with different size ,shape and color .Because of the merits store and take ,the softgel encapsulation is welcomed by more and more custoers.Owing to the high productivity,charging exacl,quality stablilization,high finished product rate,it is favoured by more and more manufactures and used in the fields of hte medicine ,health products,cosmetic and paintball and so on.

S610 roll type soft capsule’s key parts of the machine select Germany precision bearings. The whole machine’s mechanical parts adopt independent single adjustable lubrication, reducing mechanical wear and prolonging the time without any mistakes. The drug pump can run together with the die roll automatically and synchronously, it’s very convenient to adjust the spraying time. S610 adopts a new cam mechanism, which relieved the reversing board manual synchronization process. There are two ways which use the cantilever to operate, large size touch screen and switch button to choose from. The control system has faults diagnosis function. It can realize remote diagnosis after the upgrade. New 8 type amorphous drying roll cage is charactered by variable frequency speed regulation and more reasonable structure. The cage can be disassembled without moving dryer. It’s easy to clean. There are material receiving discs under the roll cage, making S610 more in line with the requirements of GMP. S610 roll type soft capsule automatic production line is used to press and inject the oil liquid, suspension liquid or paste quantitatively and encapsulated them in the gelatin, then producing different sizes and different shapes of the sealing softgels. The production line is mainly composed of main machine, tumbler dryer, fill material system and pneumatic theroms plastic barrels, etc.

• Dosage deviation:<+1.5%
• Gelatin ribbon lubrication: paraffin oil or fractionated coconut oil, less than 1kg in 8 hours. Solvent free.
• Major bearing made in Germany.
• Capsule brushes are driven by independent motor to prevent the gelatin stuck into the die roll cavity.
• Separate lubrication system for medicine pump and die roll assembly.
• Water cooled drum also have air blowers
• PLC and touch screen control with self-trouble diagnostic.
• Automatic medicine supply. The system can even alarm when the fill material tank is empty.
• High accuracy medicine pump. The diameter tolerance of the 20 plungers are less than 0.005mm.

1. Medicine Hopper Medicine holding hopper Square, Round and Double jacket, various design available Water heating system for the medicine.
2. Medicine Pump & Block Medicine Injection Special coating treatment for injection pump Very precise medicine injection by CAM Linear bearing type injection plunger saddle for high speed.
3. Wedge Medicine injection into pocket Inject medicine into capsule pocket by pump pressure New designed coating Wedge Optional between heater cartridge or water heating design Electric Heater Wedge (Water Circulation Wedge is buyer’s option).
4. Spreader Box Gelatin ribbon forming devices From liquid status into solidified ribbon Pinch valve and automatic gelatin level sensor.8.html in Spreader boxes Thickness adjustment gauge.
5. Casting Drum Gelatin ribbon formation device Enhanced juddering free water cooling casting drum Adjustable casting drum surface temperature TIR flatness 0.03’ (Total Inch Run-out).
6. Die roll Housing Capsule forming devices Capsule forming with wedge & die roll combination Die roll pressure check system (Load-Cell) Front/Rear free chocking die roll