PGJ-1 Intelligent Softgel Encapsulation Machine Tumbler Dryer For Shaping And Polishing

PGJ-1 intelligent softgel Encapsulation Tumbler Dryer for shaping drying and polishing

intelligent softgel tumbler dryer combines the working principle of common tumbler dryers in the market and the rotery dehumidifier This product was designed,developed and tested 3 years ago. It is a totally new opimized and designed intelligent dryer This machine is the combination of shaping, drying and polishing.

There is a checking internet of Things---which is combined with load cell, humidity sensor and temperature sensor inside the machine,so the wight, temperature and humidity of each cage can be controlled by PLC touch screen

The working principle of the machine is. the air inside the cage blows to the surface of the softgel via circulating fun, and takes away the water inside the gelatin film, And then, dehumidify by the first grade surface air cooler(the condensate water wi be drained out through internal pipelines) and then dehumidify the cage again by the rotary dehumidifier, and at last, the return air produced by the sencond grade surface air cooler will cool the cage, forming a circulation inside the cage.Because it is a circulation inside the cage, the effective curve control of the softgel by PLC can be guaranteed.

Feature

• Energy saving: This machine is composed by 3 units(6 cages) and the total power is 30KW The average power consumption is 60%-70% and the average electricity consumption is around 20 kws. And about34times power can be saved compared with conventional tumbler dryers.
• Reduction of labors, softgel drying trays should be used after 1.5~2hours drying inside the tumbler dryer and during the first 5 hours,the softgel should be turned manually every half an hour By using this.
• PGJ-1 inteligent softgel tumbler dryer four labors can be save in 24 hours(3 shifts).Reduction of floor space: TD-3 intelligent softgel tumbler dryer can do the shaping and drying work at the same time,and it just needs 6*11m floor space,so, compared with conventional drying process, 50-100 m2 space can be saved. By using this machine, the problem can be solved that plant extension can not meet the production increasing requests for many old factories.
• Reduction of drying time effectively tumbler dryer installed rotary dehumidifier units itselffimported from Sweden) the humidifying space is relatively small. And the interaction of the softgel from different cages can be avoided, because the humidity and temperature control in each cage is relatively independent.
• Humidity and temperature and mateiral weight can be controlled on line: During the production, the humidity and temperature can be adjusted according to the products,and the weight of the material in each cage can be adjusted, and the forward and reverse of the cage can be controlled automatically so the weight of the mateial inside each cage can be almost the same in general. The water contant left in side the gelatin film after drying can be observed on line.
• Reduction of cost of production and investment: Because of the reduction of drying time, the labors and the floor space, the cost of production can be lowered widely.

Technical Parameter